Bow Wow

Since the recent introduction of our paddle boards there have been many questions about how we make them look the way they do with the patterns. The technique that we use is not new and is relatively simple when I worked building fibreglass boats we used a similar technique to finish the decks on a number of small sailboats.

The patterns on the deck are not the result of great artistry or a custom made decal as some have speculated but is simply the careful application of a layer of fabric to the sheathing that covers the forward deck of the paddle board.

Step one is a trip to your local fabric store to peruse the various fabrics that they have in stock, guy’s this is a great way to fell like a fish out of water and to get more than a few questioning looks as you will most likely be the only male in the store. My most recent trip coincided with a sale so the shop was full of bargain hunting women rather than the one or two that have been there on any other occasion when I was looking for material, for cockpit covers (rip stop nylon).

What you are looking for is a pattern you like that is available in cotton, quality is not really a problem as and fabrics with a lower thread cont will actually make wet out easier. Test a small section to be sure that the colour will no be a problem with the epoxy, this has yet to happen but I’ rather be safe then sorry. When you get the fabric home iron it to get rid of the crease that will be in the fabric from the roll.

Cut the fabric about an inch smaller that the deck as smoothly and cleanly as you can. With the fabric in place I use tape to outline its position on the deck then roll about half the fabric back exposing the deck and then wetting out the deck with epoxy and laying the rolled up section of fabric back into the resin. Roll up the other half of the fabric then wet out the rest of the deck and apply the fabric, remove the tape from the deck and cover it with the fibreglass sheathing.

Wet out the sheathing and use a squeegee to force the air out of the fabric and the glass sheathing, proceed as you would for any other epoxy sheathing job adding a couple more thin coats of epoxy to fill the glass cloth’s weave.

The deck is then varnished as with any other bright finished wood project and once the several coats of varnish which you have applied are cured then the edges of the fabric if not perfectly cut or if they have threads showing can be cleaned up. This is done by the simple application of pin stripes which are available from most automotive supply stores. 

That in a nutshell as they say is pretty much all there is to it.

Waiting/Celebrating Materials & Methods

An unavoidable part of building any thing is waiting, or at least it seems that way, as I write this I am waiting for some epoxy to kick off so I can get on with building the paddle board prototypes. Yesterday I had to wait for the delivery truck to bring the parts that had been CNC cut for the prototypes to arrive, it seems funny the amount of time that we spent waiting to save time.

Modern adhesives and CNC controlled routers have made possible the simple methods of boat building we use today, they allow us to use wood in ways that would not otherwise be possible, stitch and glue being a prime example. The epoxy protects the wood from moisture and combined with fiberglass cloth adds strength and when mixed with fillers it functions as a glue of varying strengths. The CNC router allows us to cut intricate parts that interlock to make a simple but effective structure, and to cut all the panels with extreme accuracy, it is possible to do this by hand but the accuracy and fine fits would become much more difficult, the computer adds is repeatability you get the same thing every time  As I think about the materials we use to ease the construction of the boats even plywood for boat building as we know it has only been around since after the second world war when tighter specifications where set for marine ply to ensure that it is of higher quality than construction plywood. These materials and methods all make our lives easier; they allow people who might have never considered building a boat to turn out a beautifully functional product, as long as you don’t mind some waiting.

While I wait a few other thoughts occur, first if my shop was larger and not half full of other projects then I would build both boards at the same time, but would still end up waiting for glue to cure. Secondly though I am waiting I get to clean up other tasks that need to be completed, preparing for up coming shows, rewriting the web site and writing this blog, working on new designs though not all at once, I do know a person who can use two keyboards at the same time, I have enough trouble with one and a mouse.Third while I am waiting when the glue has cured I will have all the parts ready, last night just before leaving the shop the side panels where glued up now the bottom is curing, all the rest of the ply parts where cut full size so there are no joints. Next will be the internal structure when it glued together it will be time to wait then on to fastening the plywood pieces onto the structure with, naturally the required waits spaced at appropriate intervals throughout the process.

It is time to post this then I can get back to work as I finish up this particular wait. 

Belated Earth Day Greetings

Yes I know earth day was almost week ago, that one day when a bunch of people head out to clean up the trash they dumped on our world in the previous 364 days. I have never really lived like that it has never occurred to me that tossing garbage anywhere other than the trash was acceptable, I still remember being shocked as a teenager when after spending 14 hours driving from Georgia back home to Canada when the friend I was travelling with after offering to clean up the car as we where arriving home proceeded to after putting all the trash in one bag to roll down the window and toss it out! About a mile from home where we where both aware there was garbage bags and pails it did not make any sense to me then and does not now.

Maybe our kids will learn from this one day we have set aside that they should take care of the world around them, I believe they are more likely to be concerned with caring for the planet if they spend some time out and about on it. The trips do not need to be long they do not need to involve great expense or lengths of time, if you can get away into those areas that in your mind make up the wilds then so much the better but if not just head to the park.

Take your time, get off the beaten path sit down on the grass and see what is lurking there, you may need in some places to take a second for a first check of the place where you choose to roost to ensure that all you are about to perch on is green, but find a spot and perch. Many towns run their trails along the waterfront if they have one watch the water, look up and check out the trees, at this time of year they are changing rapidly, today buds are beginning to appear, next week leaves. Check out the birds they are busy at this time of year building nests, please don't disturb them, just watch. Should you be able to get out in the evening pick a spot where you can see the sky, lie back and watch the stars come out, its magical even if you are surrounded by light and noise pollution. Imagine how much more grand the spectacle will be when you do get the chance to head off to those quiet places, in the mean time enjoy the green spaces you have.

Take the time to enjoy those spaces large or small and remember look around, at this time of year in the north you can watch all of nature being rejuvenated, see the new life springing up, feel the warmth in the air, the singing of birds, the running of the water in the streams and rivers. When you take the time to do that its more likely that you will also take the time to pick up that bit of trash you saw because you may just come to realise that everyday is earth day.

Seeking Lotto Moments

This week I was looking through Rapid Media’s Paddling Buyers Guide studying  the boats,  yes I admit it I buy these magazines just for the pictures, not the articles. As a result after months of  this magazine having  been in the house and the office I have just taken note of a short article by  publisher Scott MacGregor entitled Who Wants To Be A Millionaire, I know that a vast number of people when asked this question will answer immediately I DO!  The Lotto Corporation knows the same thing it’s what keeps them in business. The point of the article and the book the 4 Hour Work Week that inspired it was that what we really want is the lifestyle, the freedom to go and do interesting things. This caused me to do a little thinking (that’s all I can handle) one the first things that came to mind was a friend who each summer would take off to go sailing on the Great Lakes.

He was not a millionaire not even close he was a truck driver, but he had made the decision that while he was still young enough to do so he was going to get out and do not just work dreaming of a future that may never come. The boat he had was older and he invested a serious amount of sweat in making it ready but when summer came he would quit his job, that’s right he just packed it in and went sailing. If the company he had been working for would not take him back then he would look for a new job in September but he went and continued to do so for years. Today he is in his late sixties and no longer sails but when summer comes the bike comes out and he loads it up, his lady climbs into the side car and they hit the road. They did and continue to do so by living with a goal and they may have to live a little smaller the rest of the year saving and preparing for those times when they live the life most of us only dream of.

Quitting may not be an option for you that does not mean you can’t make getting away a priority, interesting places and adventures large and small are not that far away if you look for them.

I am also reminded as I write this of my grandfather  who told me repeatedly, we may not have much money but we are having a great time, they would each summer load up the trailer and spend 28 days ( the longest you could stay in a provincial park) in their favourite park. Fifty years later I still remember the chances we had to join them, nights around the campfires, the friends made and those things don’t happen in your dreams only if you go.

Scott’s goal and the purpose of the buyers guide is to sell you gear, you will not get far in the outdoors or on the water without it, we need gear to get to those places we love and to spend time there. But the fact is that a million dollars and the best gear will not matter unless you make it a priority to get out and use the gear you have. Whether you just bought the newest stuff on the market or it has been in the corner of the garage for the last few years, if it works grab it and go you can always buy new stuff next year or the one after that.

Spring has arrived and the ice is melting slowly, ever so slowly but it is melting, leaving just one question what will you be doing this summer, dreaming of that Lotto moment or grabbing the opportunity and going to explore your dreams?

Rondane Revisited - Lets try this again

It has been nearly 10 months since I last posted, no I did not fall off the face of the earth as those who also follow me on Facebook know, but did find that time was a problem. Like many other designers of small boats I also have had to hold down a day job and so at times there is conflict between the two, paying the bills won over what I would rather be doing. Recently the company I was working for closed the facility I was employed at so once again I have more time available to dedicate to things like this blog.

The Rondane has made it to the water as the Facebook page pictures attest; we had opportunities to row the boat on occasion and a couple of chances to begin sorting out the sailing rig. The rig still needs a little refinement but it works, just need a few more opportunities to sail it, took the boat with us on vacation and ended up with it spending most of its time on the roof of the van as there never seemed to be any wind.

The plans are well underway and once we get the boat back in the water a couple of times we will be able to make them available.

The simplified building jig worked well with the boat coming out as intended, the interior was simple to install and if you are going to build one that does not require the sailing set up it will go more quickly as there will be no daggerboard trunk or mast step to install.

Currently we are working on three new boats for trials this summer two solo canoes one at 10’ and one at 12’ in length, the 12 is well under way these boat are being built using western red cedar strips. The hulls with be sheathed on the outside with fiberglass cloth set in epoxy and the inside of the hull will be sheathed in carbon fiber.

The third boat is a hybrid kayak with a stitch and glue hull and a cedar strip deck, the kit for the hull has been cut and as soon as the first canoe is complete the kayak will be started with the 10’ canoe to follow that.

Onward with the Rondane

Work on the Rondane 8 is continuing the hull is wired together on the jig, the filling of the seams has begun between the wire stitches. As the boat is built we continue to work out ways to simplify the build and make it easy to set up for building.

To help you align the bow and stern on the jig we have decided the easiest way is to cut a form on which to set them so that they are placed properly and stay where you put them when you line them up and during the construction process. The boat is built using the bow, stern and mid seat bulkhead as the main parts of the jig which remain as part of the boat eliminating the need for a set of disposable building jigs. Before the boat is even assembled on the jig the inside of the panels is glassed, the interior of any small boat is one of the most awkward parts of doing the fibreglass work on any small boat  on this boat it is done on a flat table where it is much easier. This is also an easy way to introduce yourself to working with resin and fibreglass if you have limited or no experience with the techniques used in the application of resin and glass.

While this is going on the mast is being shaped, you can’t work on the hull all the time as resin needs cure time, the rudder and daggerboard are being laid out for shaping. The details of the boat continue to be worked out and documented so that we can put together a comprehensive set of construction notes for those who will be building this boat.

As with all new models there are things that you learn as you go, I wanted to build the jig out of 8 foot 2x6’s while that is possible and is how I have built the first jig the plans will use 10 footers to simplify the jig building process. The kit itself has gone together well to this point, there are many parts to go yet but the hull has fit over the three components that serve as the form on the jig very well.

In the next few days I will post a few more pictures of the construction on our facebook page.

Rondane 8

This post is to let you know what we are working on design wise and in the shop, we have been seeking to expand our line of boats beyond the canoes and kayaks that we have been focusing on to this point.  Those of you who have seen us at shows over the last year will have noticed that our display has begun to show an increasing variety of boat s that we have been at work designing, some of which are well along in their development.

This past fall our kit supplier suggested that we work on developing a pram as there is always a call for a lightweight versatile boat of this style. When looking at prams there is a trend for then to be little more than floating boxes, my eye was caught by the Norwegian style of pram, and it is from there that we took our lead for the development of this boat.  Rather than using your time to build what looks like little more than a floating bathtub, why not use that time to build something that is much more pleasing to the eye.

As we have decided to use the Norwegian style of pram as our guide we have decided to call the boat the Rondane, this is a Norwegian national park and it stays in line with our usual boat naming practices of using park and river names for our boats.

 There will be two versions of the boat one that will be a sailing/rowing model the second intended to be powered by a small (2hp) outboard.  The boat is to be build as light and as easy to build as possible (that is always our goal) this will allow it to be easily car topped or hauled up onto a larger boat when it is used as a dinghy. Both models will be set up for rowing from either the mid seat or the forward seat this will allow maximum flexibility when balancing the boat under the different loadings it may experience in use.

The sailing rig will be a spider rig, which has a mast in two sections with the upper section hoisted with the sail; these types of rigs are handy in boats of this type as the rig breaks down into very manageable sections when not in use. There are renderings posted over on our facebook page which will help clarify this picture for you.

The Rondane is 7’ 8 ½” long and 49” wide this allows the hull to be cut from two sheets of plywood the additional plywood required varying depending on the model chosen, a strictly rowing version will require the least amount of additional parts and the sailing version the most with the supports needed for the mast as well as the addition of a rudder and dagger board with trunk. With all the additional parts the sailing/rowing version will still use up only about one additional sheet of wood, though it will part sheets of two different thicknesses to form the needed parts.

We will try to keep you as up to date as we can through the blog and by posting pictures of the construction on our facebook page.